Automate Inventory Management. Keep Stock Under Control.
Automate stock updates, trigger intelligent reorder alerts, streamline stock transfers, and use AI-driven inventory insights to anticipate shortages and excess stock for manufacturing businesses.
| Transfer ID | Source → Destination | Quantity | Status |
|---|---|---|---|
| TR-9942 | Central Plant 1 → CNC Bay 4 | 120 Units (Billet A) | Verified & Received |
| TR-9945 | Raw Warehouse B → Assembly Line 2 | 80 Units (Gasket Seals) | In Transit · Auto-Tracked |
Get the Right Stock at the Right Time
Improve inventory visibility, identify potential stock risks, and make better-informed replenishment decisions.
Are Stock Issues Affecting Your Manufacturing Operations?
Manual stocktaking, ghost inventory, and delayed purchase requisitions tie up expensive working capital and threaten plant delivery deadlines.
Manual Stock Updates
Manual inventory entries and disconnected spreadsheets cause stock records to quickly become outdated, inconsistent, and error-prone.
Unexpected Stock Shortages
Missing raw materials, fasteners, or sub-components stall active machine lines, disrupt shift schedules, and trigger emergency freight fees.
Excess Inventory
Overstocking ties up valuable business cash, clutters factory floor bays, and increases material carrying costs and risk of obsolescence.
Delayed Reordering
Without automated threshold triggers, replenishment orders happen too late, leaving production teams waiting for supplier lead times.
Complex Stock Transfers
Moving material between central warehouses, buffer stores, and shop-floor production lines requires messy manual coordination and paper chits.
Limited Inventory Visibility
Without consolidated demand and stock analytics, knowing exactly what to reorder, reduce, or transfer across plant sites becomes guesswork.
Move From Manual Stock Tracking to Intelligent Inventory Control
Synchronize warehouse stock movements with production schedules, automated reordering, and AI-powered excess and shortage prevention.
1. Automatic Stock Updates
Update inventory balances in real time based on physical transactions: goods receipt (GRN), raw material issue to work orders, sales order dispatches, production scrap, and cycle-count reconciliations.
- Instant sync via barcode, QR, and RFID mobile scanner feeds
- Elimination of end-of-day batch data entry discrepancies
- Real-time lot, batch, and serial-number item traceability
2. Intelligent Reorder Alerts
Automatically trigger actionable reorder notifications the instant stock breaches dynamic minimum thresholds, taking into account vendor lead times, safety buffers, and active production schedule commitments.
- Dynamic Min-Max & safety stock rules calibrated per SKU velocity
- Lead-time adjusted replenishment calculations
- One-click auto-generation of draft Purchase Requisitions (PR)
3. Automated Stock Transfer Workflows
Create, approve, and track digital material transfer requests between multi-site warehouses, storage zones, and assembly cells. Track in-transit stock with electronic sign-offs and status notifications.
- Multi-location inter-warehouse transfer dispatch and receipt tracking
- Automated material requisition routing for plant floor work orders
- Digital gate pass generation and barcode receipt confirmation
4. AI Inventory Optimization & Risk Prediction
Leverage machine learning to evaluate historical consumption velocity, seasonal variance, and supplier delivery consistency to isolate emerging component shortages and flag dead or slow-moving stock before capital is trapped.
- Shortage risk radar analyzing 30–90 day production requirements
- Excess inventory and slow-mover liquidation recommendations
- Optimal Economic Order Quantity (EOQ) and holding cost tuning
From Stock Movement to Smarter Replenishment
A closed-loop operational framework connecting physical stock transactions to automated replenishment decisions.
Capture Transactions
Record incoming goods, outgoing materials, work-order consumption, and transfers in real time via scanners, ERPs, and shop-floor terminals.
Monitor Thresholds
Continuously evaluate updated inventory balances against configured reorder points, safety stock buffers, and pending production commitments.
Trigger Workflows
Notify procurement and warehouse teams automatically, generating digital stock transfer requests or draft purchase orders based on business rules.
Predict & Optimize
Run predictive algorithms over consumption trends and supplier lead times to highlight prospective stock shortages and eliminate overstocking.
Maintain Better Stock Availability With Smarter Inventory Decisions
Engineered for warehouse managers, supply chain heads, and operations leaders seeking disciplined stock control.
Improve Stock Accuracy
Keep physical stock counts and ERP records 100% matched through barcode-driven transaction capture.
Reduce Stockout Risks
Identify items approaching critical reorder thresholds well in advance, avoiding expensive emergency downtime.
Control Excess Inventory
Use consumption velocity and demand insights to identify overstocking and prevent excessive holding expenses.
Improve Replenishment
Base purchase reorders on verified supplier lead times and actual assembly demand rather than guesswork.
Simplify Stock Transfers
Track inter-warehouse and bay-to-bay transfers with digital sign-offs, preserving complete material custody.
Working-Capital Efficiency
Balance high production availability with lean inventory levels to release trapped cash across your business.
Inventory Automation Designed Around Your Operations
Engineered to integrate seamlessly with existing warehouse hardware, production ERPs, and barcode infrastructure.
Real Stock Movement Demo
See an interactive demonstration showing live barcode scanning, real-time inventory ledger updates, and automated reorder triggering.
Configurable Safety-Stock Rules
Set granular safety stock, lead times, and approval hierarchies tailored to specific SKU classifications (ABC analysis).
Rapid 3-Week Onboarding
Connect your primary warehouse locations and high-velocity SKUs within 3 weeks with dedicated PMDG integration engineers.
Answers for Inventory & Operations Leaders
Optimize Your Inventory Management
Tell us about your inventory challenges and explore an automation approach for your manufacturing business.
Ready to Modernize Your Plant's Inventory Operations?
Join the global manufacturers already leveraging our AI-driven workflows to maintain real-time stock visibility, eliminate manual inventory friction, accelerate reconciliation, and prevent costly stockouts across multi-warehouse supply chains.
